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News at Alupress

Upgrading for the future!

We are excited to announce the arrival of the latest machining center from SW at our Brixen site!  It…
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Celebrating milestones together

Recently, we gathered to celebrate our most valuable asset - our people! This year, we proudly…
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Sun, barbecue and a good mood …

 ... That was the summer party in Hildburghausen: a suckling pig, juicy steaks and sausages sizzled on…
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Shaping the future in the Alupress team

At Alupress, our employees are the people at the very heart of our activities and actions. This is the basis for every business success. That is why we are continuously focused on the development of our employees, creating optimum working conditions and preserving an understanding of common ground within our company. 

System solutions in best quality

As a full-service partner, we accompany our customers from the initial technological idea to the end of production, thus offering real added value. 

Full-service system solutions: in-house development, consulting, project management and production from a single source
Start of production

Series production - Alupress production system

End of production

After-market

3D-Print

Certifications Automotive Standard - Optical 3D metrology - SPC - Laboratory - Complaints management - Problem-solving methods - CT analyses - Grinding surface joint analyses weld seams

Process technology Aluminum die-casting

Alupress produces aluminum die cast components of the highest precision and quality. In-house simulations before the start of the project, sophisticated tool design and in-house tool production, combined with minimum quantity spraying in the casting process, bring measurable added value for our customers.

Process technology Magnesium thixomolding

The magnesium thixomolding process makes it possible to produce components even more precisely and with thinner walls than with conventional magnesium die casting.

Magnesium parts are approx. 33% lighter than aluminum parts of the same volume. For components, where weight plays a role, but plastic cannot be used (e.g. on account of thermal conductivity), magnesium is a suitable alternative. 

The development of our employees is our central task in ensuring our future success.

Oliver Janz, CEO Alupress

Laser beam welding and cooling solutions

A laser welded component made by Alupress

Cooling solutions

Our cooling solutions optimize the thermal performance of products. We laser-weld various components to die-cast aluminum that have been manufactured by extrusion, impact extrusion, sintering or 3D printing of aluminum alloys with superior thermal conductivity.en.

 

Advantages of our cooling solutions

Our Cooling solutions offer the following advantages:

  • Up to 30% improved thermal resistance at the contact point to electronics
  • Up to 60% improved thermal conductivity in the area of cooling benches through laser welding of conductive inserts
  • Reduction of CO2 footprint by up to 70% compared to conventional cooling solutions through the use of secondary alloys

Laser welding

Our components for e-mobility are laser welded in order to meet our customers' requirements in terms of weight reduction, cost efficiency and improved thermal performance.

 

Advantages of laser welding

In terms of a comprehensive increase in performance, we offer the following advantages with the laser welding process:

  • Reduction of welding cycle time by a factor of 5 to 10 compared to standard solutions
  • Lightweight design and reduction of component dimensions in the order of 30% through the use of laser beam welding
  • Cost-efficient, scalable production
  • Possibility of laser welding conductive inserts

Advantages of laser welding

The following advantages are available with the laser welding process, offering all-round increased performance: 

  • Reduction of welding cycle time by a factor of 5 to 10 compared to standard solutions
  • Potential for lightweight design with weight reduction in the order of 30% through the use of laser beam welding
  • Cost-efficient, scalable production
  • Possibility of welding conductive inserts

Our full-service production offer

Alupress Tooling in-house toolmaking

Alupress is the toolmaking divison of the Alupress Group.
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Surface finishing

Blasting machines with suitable blasting material remove even the last flaky burrs visible to…
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Precision in casting continues in machining

The die-cast parts are machined using state-of-the-art production technology in single- or…
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Automated assembly and laser welding

The components are further honed on customer-specific assembly lines.
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External value

Our supplier management reliably secures our purchased parts for assembly.
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High technical cleanliness

Our cleanroom area, with automatically process-monitored washing systems is designed to the…
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Quality and a zero-defect strategy

We achieve the highest quality via continuous improvement in all process steps and areas.
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people and know-how

Our employees are for us the guarantee of our success and reputation.
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Facilities and technologies

We possess the latest production facilities and technologies.
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